R&D & Manufacturing
Vertically‑integrated stainless steel cookware factory with in‑house R&D & full production lines. Support OEM & ODM for global cookware brands. Request your project quote today.
Production Process
- 01
Material Preparation & Blanking
Stainless steel coil is blanked into circles on the automatic blanking line. Blank edges are ground and washed before they reach the presses, and a vibratory finishing machine deburrs components that come off the line. An open-front fixed-bed press handles shorter runs and secondary blanks; a laser welding machine is used on the fitted components produced at this stage.
Equipment: Automatic blanking line · Open-front feed press · Laser welding machine · Vibratory finishing machine - 02
Deep Drawing, Degreasing & Rim Forming
Bodies are deep-drawn on four-column double-action hydraulic presses running on an automatic drawing line, then passed through the degreasing line. The rim is then formed on a two-station CNC machine that turns, curls and presses the edge — this is the operation that produces a rolled rim rather than a raw cut edge.
Cut Edge
Lowest cost · bulk & foodservice
Roll Rim
Fully rolled · comfortable
Step Roll Rim
Stepped seat · lid sits flush
Equipment: Four-column double-action hydraulic drawing press · Automatic drawing line · Degreasing line · Two-station CNC turning, curling & edge-pressing machine - 03
Base Bonding (Impact Bonding)
An aluminium disc is cleaned, heated through a tunnel furnace and pressed into the base of the formed body on a double-disc friction press — the standard impact-bonding method, and the reason our cookware works on induction hobs. An electric screw press covers heavier gauges and larger diameters. Automated robots handle the spot-welding and base-attachment positions.Because both the body and the disc are cleaned immediately before bonding, the bond is formed on a clean interface rather than a contaminated one — which is what determines whether the base holds through years of thermal cycling.
Equipment: Double-disc friction press · Automated spot-welding robot · Automatic base attaching robot · Stainless steel / aluminium disc cleaning line - 04
Polishing & Surface Finishing
Exteriors are polished on multi-head CNC external polishers and interiors on four-head CNC internal machines. Automatic polishing and sanding lines carry the volume, with disc sanders for touch-up and formed profiles that the automated lines cannot reach cleanly.
Equipment: Multi-head CNC external polishing machine · Automatic polishing production line · Automatic sanding production line - 05
Coating & Curing
Surfaces are sandblasted to key the coating, sprayed on the automatic coating line and cured in a gas-fired oven. Coating performance is verified before assembly, not after.
Equipment: Sandblasting machine · Automatic spray coating line · Gas-fired curing oven (nonstick coating) - 06
Assembly
Handles are riveted, holes punched and components spot-welded into place. Assembled items pass through a dewaxing washer and an overhead conveyor cleaning line before marking.
Equipment: Riveting machine · Spot welding machine · Finished product cleaning machine · Overhead conveyor cleaning line - 07
Packing & Carton Sealing
Finished goods are packed and cartons sealed on the automatic carton sealing machine.
Equipment: Automatic carton sealing machine
Factory Equipment
Smart Manufacturing Capabilities
Mold R&D Center
Precision Forming Workshop
Integrated automatic blanking systems and multi-station deep drawing production lines ensure consistent high-volume output with minimal material waste.
Surface Treatment Facility
Smart Assembly Unit
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Deluxe provides OEM/ODM stainless steel cookware solutions for brands, importers, wholesalers, and retailers worldwide.
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- OEM/ODM Cookware Manufacturing
- Custom Body Size, Logo, Handle, Lid & Packaging
- Support from Sample to Mass Production